Working Principle
The tilting basket jacketed kettle adopts a double-layer jacket heating structure with a built-in perforated filter basket that can be hydraulically tilted independently. Heat medium passes through the jacket for indirect and uniform heating. Materials are placed inside the perforated basket for braising, blanching and scalding. After processing, the hydraulic cylinder lifts and tilts the internal basket. The holes in the basket allow brine or cooking water to flow back into the kettle, while only the materials are discharged. The old brine remains in the kettle instead of being poured out together with products for cyclic reuse. This differentiates it from conventional tilting jacketed kettles that dump the whole pot. Equipped with intelligent temperature control for stable temperature, it is suitable for batch braising and blanching production.
Equipment Structure
1. Double-layer Jacketed Pot Body: Food-grade SUS304 stainless steel with jacket heat exchange and outer polyurethane thermal insulation. Fitted with safety valve, pressure gauge and drain valve.
2. Built-in Perforated Tilting Basket Assembly: Removable perforated filter basket. Hydraulically driven tilting mechanism with a tilting angle of 0°–90° for water and brine draining.
3. Heating System: Four optional heat sources: steam heating, electric thermal oil heating, gas heating and electromagnetic heating.
4. Hydraulic Drive System: Hydraulic pump station and oil cylinder with limit and overload protection.
5. Electric Control System: Digital display control cabinet for temperature setting and timing. Functions include over-temperature alarm and emergency stop protection.
6. Machine Frame: Reinforced stainless steel frame, connectable with receiving trolleys and cooling conveying equipment.
Applicable Materials
Suitable for braising meat and soy products such as pork trotters, beef, chicken, duck, duck necks, dried tofu and marinated eggs. It can also be used for meat blanching and vegetable blanching / green removal. Widely used for batch production in small and medium cooked food factories, pre-cooked food workshops and central kitchens.
Comparison with continuous honeycomb braising equipment: The tilting basket jacketed kettle is for batch single-pot production with low investment, ideal for small-batch and multi-product switching. Honeycomb braising lines are designed for large-volume continuous production.
Equipment Features
1. Internal basket tilting for brine draining and discharging keeps old brine inside the pot, reducing brine and spice consumption to cut production costs. Manual scooping is eliminated to avoid high-temperature scald hazards.
2. Indirect jacket heating ensures uniform heat distribution inside the pot and prevents burning. Constant temperature control achieves accuracy of ±2℃.
3. The basket can be fully lifted out and disassembled for easy cleaning without sanitary dead corners.
4. Smooth hydraulic tilting reduces breakage of fragile materials such as pork trotters and dried tofu. Overload and limit protection ensures safe operation.
5. Multiple heating options are available to adapt to different workshop conditions. Non-standard customization of capacity is supported.
Item | SKV-FK-200 | SKV-FK-300 | SKV-FK-400 | SKV-FK-500 | SKV-FK-600 |
|---|---|---|---|---|---|
Total tank volume (L) | 200 | 300 | 400 | 500 | 600 |
Tank dimension (mm) | Φ800 / depth 550 | Φ900 / depth 600 | Φ1000 / depth 650 | Φ1100 / depth 700 | Φ1200 / depth 750 |
Inner frame size (mm) | Φ700 / depth 500 | Φ800 / depth 550 | Φ900 / depth 600 | Φ1000 / depth 650 | Φ1100 / depth 700 |
Single batch capacity (kg) | 80-120 | 120-180 | 180-240 | 240-300 | 350-380 |
Temperature control range | Ambient -220℃ (except steam heating) | Ambient -220℃ (except steam heating) | Ambient -220℃ (except steam heating) | Ambient -220℃ (except steam heating) | Ambient -220℃ (except steam heating) |
Heating method | Steam / thermal oil / gas / electromagnetic optional | Steam / thermal oil / gas / electromagnetic optional | Steam / thermal oil / gas / electromagnetic optional | Steam / thermal oil / gas / electromagnetic optional | Steam / thermal oil / gas / electromagnetic optional |
Hydraulic drive power (kW) | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
Standard power supply | 380V/50Hz 3-phase | 380V/50Hz 3-phase | 380V/50Hz 3-phase | 380V/50Hz 3-phase | 380V/50Hz 3-phase |
Overall dimension (mm) | 1600×1400×1400 | 1700×1500×1450 | 1800×1600×1500 | 1900×1700×1550 | 2000×1800×1600 |
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Dairy & Beverage
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