Stirring Basket‑tilting Frying Machine
Working Principle
The stirring tilting basket fryer integrates three major functions: variable frequency stirring, oil-water separation and hydraulic tilting basket discharging. Materials are loaded into the perforated basket. Variable frequency stirring paddles inside the tank continuously turn over materials to prevent sinking and sticking. Adopting the oil-water separation process, residues settle in the lower cold water zone to slow down oil oxidation. Intelligent temperature control maintains oil temperature and frying duration can be preset. After frying, the hydraulic mechanism lifts and tilts the entire basket. The perforated basket drains oil automatically, and materials are discharged directly into a receiving trolley. The whole process of stirring frying, oil draining and discharging is fully automated.
Equipment Structure
1. Tank and Basket Assembly: All material-contact parts are made of SUS304 stainless steel. Perforated basket driven by hydraulic cylinder for 0°–90° tilting. Thermal insulation layer on the outside of the tank reduces heat loss.
2. Stirring System: Built-in variable frequency speed-adjustable stirring paddles. Stirring speed is adjustable. Reasonable clearance between paddles and basket avoids material damage.
3. Heating System: Optional electric heating tubes or gas burners with intelligent temperature control.
4. Oil-Water Separation Chamber: Lower cold water zone for residue collection, fitted with a drain valve at the bottom for convenient residue removal, sewage discharge and oil replacement.
5. Hydraulic Drive System: Hydraulic pump station and oil cylinder to drive smooth basket tilting and discharging.
6. Electric Control System: Frying temperature, stirring speed and frying time can be preset. Automatic basket tilting triggers once the set time is reached. Equipped with over-temperature, overload and emergency stop protection.
Applicable Materials
Suitable for easily sticky materials such as meatballs, crispy pork, tofu puffs, chicken nuggets, fried dough twists, potato chips and conditioned pre-cooked food. Widely used in food processing plants, pre-cooked food manufacturers and central kitchens for intermittent batch frying production.
Comparison with conventional tilting basket fryers: Stirring function is added to specifically solve problems of material sinking, sticking and uneven coloring.
Equipment Features
1. Automatic variable frequency stirring keeps materials tumbling throughout frying. No sinking, agglomeration or burning. Uniform coloring in each batch for stable finished product quality.
2. Oil-water separation technology lets residues sink under water, slowing oil acidification, extending edible oil service life and cutting production costs.
3. One-touch hydraulic basket tilting with built-in oil draining. No manual material scooping, avoids high-temperature scald hazards and reduces labor intensity.
4. PLC program control. Temperature, time and stirring speed can be preset for repeatable processes, ideal for standardized production.
5. SUS304 stainless steel construction. The basket and tank are washable, and the drain valve thoroughly removes residues.
6. Electric heating or gas heating available to match different workshop conditions.
7. Safety protections: power cut-off upon over-temperature, motor overload protection and emergency stop button.
Item | SKV-JB-800 | SKV-JB-1000 | SKV-JB-1200 | SKV-JB-1500 |
|---|---|---|---|---|
Effective basket size (mm) | Φ800 | Φ1000 | Φ1200 | Φ1500 |
Single batch capacity (kg) | 40-70 | 70-110 | 110-160 | 160-220 |
Total electric heating power (kW) | 42 | 54 | 60 | 72 |
Heat source for gas version | Natural gas / LPG | Natural gas / LPG | Natural gas / LPG | Natural gas / LPG |
Temperature control range | Ambient -240℃ | Ambient -240℃ | Ambient -240℃ | Ambient -240℃ |
Stirring type | Built-in variable frequency stirring, adjustable speed | Built-in variable frequency stirring, adjustable speed | Built-in variable frequency stirring, adjustable speed | Built-in variable frequency stirring, adjustable speed |
Discharge method | Motor 0-90° tilting for oil draining & discharging | Motor 0-90° tilting for oil draining & discharging | Motor 0-90° tilting for oil draining & discharging | Motor 0-90° tilting for oil draining & discharging |
Power supply | 380V/50Hz 3-phase | 380V/50Hz 3-phase | 380V/50Hz 3-phase | 380V/50Hz 3-phase |
Overall dimension (mm) | 1400×1250×1500 | 1600×1450×1550 | 1800×1650×1600 | 2100×1900×1650 |
Machine weight (kg) | 480 | 600 | 730 | 920 |
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APPLICATION
Dairy & Beverage
Fruits & Vegetables
Meat & Poultry
Fish & Seafood
Pet Food & Baby Food
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